1100MX Enclosure Kit Installation
It is recommended to install the ATC, if applicable, before finishing the enclosure installation.
Purpose
This document gives instructions on assembling and installing an enclosure on your mill.
Product Information
Product: 1100MX Enclosure Kit (PN 39044)
NOTE: If any items are missing, we can help. Create a support ticket with Tormach Technical Support at tormach.com/how-to-submit-a-support-ticket for guidance on how to proceed.
Required Tools
This procedure requires the following tools. Collect them before you begin.
Metric Hex wrench set
Permanent marker
Shears or knifeInstallation
Installation
Complete the following steps in the order listed:
Install the Enclosure Panels
Tip! To install the enclosure panels, work from the left to the right of the machine.
To make it easier to install all components, don't install the side windows until later in the procedure.
Keep all screws one quarter-turn loose while installing the enclosure panels. This makes it easier to align the panels. Once you're done installing the enclosure, fully tighten all screws.
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Install the Left Side Panel
Attach the left side panel to the left rear panel with five M5 × 0.8 - 10 screws.
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Attach the left side panel to the left chip pan with five M6 × 1.0 - 12 screws.
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Install the Left Side Window Retainers
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Install the Left Front Panel
Attach the left front panel to the left chip pan with two M6 × 1.0 - 12 screws.
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Attach the left front panel to the left side panel with eight M5 × 0.8 - 10 screws.
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Install the Enclosure Splice Plate
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Install the Upper Front Panel
Attach the front upper panel (with the threaded holes facing up) to the right and left front panels with two sets of two M5 × 0.8 - 10 screws.
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Attach the front upper panel to the right and left top panels with four M5 × 0.8 - 10 screws.
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Install the Front Lower Panel
Attach the front lower panel to the right and left front panels with two sets of two M5 × 0.8 - 10 screws.
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Attach the front lower panel to the right and left chip pans with four M5 × 0.8 - 10 screws.
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Install the Rear Splash Shield
Attach the rear splash shield to the right chip pan below the electrical cabinet with four M6 × 1.0 - 12 screws.
Install the Linear Rails
Complete the following steps in the order listed:
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Use a multimeter to verify the ground connection of both floodlights:
Measure the resistance between the floodlight's power connector ground pin (the middle pin on the three-prong connector) and the floodlight's bracket screw.
Read the OHMS value that displays. The value should be less than 5 OHMS. If the value is greater than 5 OHMS, don't install the floodlight. Create a support ticket with Tormach Technical Support at tormach.com/how-to-submit-a-support-ticket for guidance on how to proceed.
Position one floodlight over the opening on the right top panel. Take care not to drop the light through the opening into the enclosure.
Attach one floodlight retainer to either side of the lights with two sets of two M5 × 0.8 - 10 screws.
Verify that the floodlight is centered over the opening before hand-tightening the floodlight retainers.
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Install the Stainless Steel Wear Guard
Find the stainless steel wear guard that you set aside earlier.
Attach it to the lower front panel with two M5 × 0.8 - 10 screws.
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Use the Maintenance Labels
Write the Date on the Maintenance Labels
The machine has one maintenance label on each window.
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Enclosure Exploded View
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Enclosure Parts List
ID | Description | Quantity |
1 | Enclosure Panel, 1100, Lower Front (PN 37630) | 1 |
2 | Enclosure Panel, 1100MX, Left Front (PN 39546) | 1 |
3 | Enclosure Panel, 1100MX, Right Front (PN 39547) | 1 |
4 | Enclosure Panel, 1100, Upper Front (PN 37633) | 1 |
5 | Enclosure Panel, 1100MX, Left Side (PN 39548) | 1 |
6 | Enclosure Panel, 1100MX, Right Side (PN 39549) | 1 |
7 | Enclosure Panel, 1100, Left Top (PN 37636) | 1 |
8 | Enclosure Panel, 1100, Right Top (PN 37637) | 1 |
9 | Enclosure Panel, 1100, Left Rear (PN 37638) | 1 |
10 | Enclosure Panel, 1100, ATC (PN 37645) | 1 |
11 | Chip Tray Rail, 1100 (PN 37657) | 1 |
12 | Enclosure Panel, 1100, Right Rear (PN 37639) | 1 |
13 | Enclosure Panel, 1100, Splash Shield (PN 38691) | 1 |
14 | Enclosure Panel, 1100, Splice Plate (PN 38695) | 1 |
15 | Enclosure Panel, 1100, Column Splice (PN 37663) | 1 |
16 | Enclosure Door, 1100, Right (PN 37640) | 1 |
17 | Window, 1100, Right Door (PN 37650) | 1 |
18 | Enclosure Door, 1100, Left (PN 37641) | 1 |
19 | Window, 1100, Left Door (PN 37649) | 1 |
20 | Window, 1100, Side (PN 37648) | 2 |
21 | Enclosure Window Retainer, 1100, Vertical (PN 37646) | 8 |
22 | Enclosure Window Retainer, 1100, Horizontal (PN 37647) | 8 |
23 | LED Floodlight, 50 W (PN 37341) | 2 |
24 | Flood Light Retainer (PN 38222) | 4 |
25 | Linear Rail Mount (PN 37622) | 8 |
26 | Left Door Rail, 1100 (PN 37642) | 2 |
27 | Right Door Rail, 1100 (PN 37643) | 2 |
28 | Linear Bearing (PN 37610) | 8 |
29 | Door Bumper (PN 38357) | 8 |
30 | Handle, 400 mm (PN 37611) | 2 |
31 | Door Seal (PN 37644) | 2 |
32 | Enclosure Ball Latch, Female (PN 38482) | 1 |
33 | Enclosure Ball Latch, Male (PN 38483) | 1 |
34 | Washer, Flat, M5, Stainless Steel (PN 37939) | 2 |
35 | Nut Bar (PN 37585) | 1 |
36 | Switch Key Bracket (PN 37586) | 1 |
37 | Locking Door Switch Installation/Cover Plate (PN 38272) | 1 |
38 | 1 | |
39 | Cable Tie Anchor, Screw Mount, M5 (PN 31460) | 3 |
40 | Round Plug, 32 mm (PN 37598) | 3 |
41 | Sealing Strip, Rubber (PN 38356) | 21 |
42 | Screw, Button Head Cap (Flanged), M6 × 1 - 12, Stainless Steel (PN 38206) | 76 |
43 | Screw, Button Head Cap (Flanged), M5 × 0.8 - 10, Stainless Steel (PN 38205) | 151 |
44 | Screw, Socket Head Cap, M5 × 0.8 - 20 (PN 30357) | 8 |
45 | Screw, Socket Head Cap, M8 × 1.25 - 22 (PN 37190) | 4 |
46 | Washer, Flat, M8 (PN 30531) | 4 |
47 | Decal, Enclosure, 1100MX, Front Left Panel (PN 39032) | 1 |
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